Eps Moulding Machine For Block

An EPS Moulding Machine for Blocks is used in conjunction with molds to produce packaging products such as electrical packaging, vegetable and fruit boxes, seedling trays, etc., and construction products such as brick inserts and ICFs, among others. With different molds, the machine can produce various shapes.

The machine comes complete with PLC, touch screen, material hopper, an efficient vacuum system, and lifting legs.

What are the advantages of Eps Moulding Machine For Block ?
Eps Moulding Machine For Block For Block , also known as an EPS polystyrene shape moulding machine or EPS foam block moulding machine, offers an efficient and precise method for moulding Expanded Polystyrene (EPS) into various shapes and sizes. Here are the advantages of Eps Moulding Machine For Block:
Precision and Consistency: The machine ensures that each product is molded to exact specifications, maintaining consistent quality across batches.
Efficiency: With automated operations, these machines can produce large quantities of molded EPS products in a short time, making them cost-effective for businesses.
Flexibility: Eps Moulding Machine For Block can accommodate different molds, allowing manufacturers to produce a wide range of EPS shapes and products.
Environmental Friendliness: EPS is recyclable, and the moulding process produces minimal waste. Many machines also incorporate energy-saving features.

The EPS Moulding Machine For Blocks is welded with high-quality section steel, and after aging heat treatment, it has high strength, no deformation, and resists the expansion force of high-density products. The EPS Moulding Machine For Blocks adopts multi-air tank air intake control, greatly improving the uniformity of steam distribution and reducing steam consumption. The feeding control adopts double feeding technology.

Enery saving Eps shape molding machine Components

Feeding system:
Vertical double barrel: The machine is equipped with a vertical double barrel that offers three feeding modes: normal pressure, high pressure, and vacuum. It is also equipped with automatic material level detection and automatic replenishment of raw materials. The double barrels use rotating discs to discharge, featuring multiple discharge holes.

Steam system:
The steam pipeline adopts the Italian large-diameter air intake method. The valve and pipeline are designed in the position closest to the mold to reduce steam loss in the pipeline and improve energy-saving efficiency.
The inlet pressure of the steam valve is controlled through a balance valve and an electric contact pressure gauge. The cavity pressure detection balance valve ensures consistent heating pressure and temperature in the cavity, saving steam and reducing loss by 20%.

Cooling system:
The machine utilizes a high-performance horizontal vacuum system. The vacuum system is equipped with a large-flow spray system (unlike traditional equipment that only sprays the surface of the mold), allowing the rising steam to fully integrate into the cooling water. This improves condensation efficiency, greatly enhances the vacuum pump's air suction efficiency, and reduces EPS cooling time.

Hydraulic system:
The machine adopts a domestically renowned brand hydraulic system, increasing the mold opening and closing speed from 160mm/s to 260mm/s. The hydraulic system works in conjunction with an encoder to control the distance of mold opening and closing. The speed conversion of the hydraulic system is smooth and vibration-free.
The equipment features a double-cylinder hydraulic clamping structure, providing high clamping pressure, reliable and stable operation, and a long service life.

Electrical system:
The machine is controlled by a PLC and touch screen, enabling fully automatic operation for processes such as mold clamping, feeding, heating, heat preservation, cooling, demolding, and mold opening.
The mold chamber is equipped with a pressure sensor, enabling more accurate control of steam pressure, resulting in energy-saving operation and improved machine efficiency.
The machine utilizes a precise rotary encoder to control the stroke of the machine, ensuring consistent raw material weight in the mold chamber for each cycle. This guarantees consistent demolding distance, facilitating easy product removal.

Dongxin manufacturers provide vacuum-cooled EPS block making machines, air-cooled EPS block making machines, adjustable EPS block making machines, vertical EPS block making machines, Fully automatic EPS shape molding machine and EPS energy-saving block making machines. If you are interested in EPS block machine, please contact us for the latest quotation.

The EPS block forming machine integrates foreign advanced special penetration heating forming technology, high-pressure suction fan feeding, strong cooling penetration, good adhesion, low steam consumption, fast forming speed, and low water consumption to ensure consistency inside and outside the product.

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