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Styrofoam EPS Pre-expander

Styrofoam EPS Pre-expander

Styrofoam EPS Pre-expander is functioned to expand EPS raw material to required density. EPS Batch Pre-expander is a type of full automatic EPS machine, all steps are working automatically like EPS material filling, weighing, material conveying, steaming, stablizing, discharging, drying and expanded material conveying. Styrofoam EPS Pre-expander With Fluidized Bed Dryer completes with Screw Conveyor, Weighing System, Vacuum Conveyor, Expansion Chamber, and Fluidized bed Drier

Product advantages

Styrofoam EPS Pre-expander is functioned to expand EPS raw material to required density. EPS Batch Pre-expander is a type of full automatic EPS machine, all steps are working automatically like EPS material filling, weighing, material conveying, steaming, stablizing, discharging, drying and expanded material conveying.   Styrofoam EPS Pre-expander With Fluidized Bed Dryer completes with Screw Conveyor, Weighing System, Vacuum Conveyor, Expansion Chamber, and Fluidized bed Drier

 

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Product Features

Styrofoam EPS Pre-expander is a machine that is used to expand polystyrene beads into polystyrene foam. The process of expanding polystyrene beads is known as pre-expansion. The machine is designed to control the pre-expansion process by controlling the steam flow, temperature, and pressure.

 

The Styrofoam EPS Pre-Expander has a hopper where the polystyrene beads are fed. The beads are then transported from the hopper to the pre-expansion chamber by a screw conveyor. The pre-expansion chamber is fitted with heating elements and steam nozzles. The steam is injected into the chamber to increase the temperature and pressure. The pressure inside the chamber causes the beads to expand.

 

The expanded beads are then transported to the cooling chamber where they are cooled with air. The cooling chamber is fitted with a fan that blows cool air into the chamber. The cooled beads are then transported to the storage silo.

 

The storage silo is designed to store the expanded beads until they are ready to be used. The silo is designed with a discharge gate that allows the beads to be fed into the molding machine.

 

The Styrofoam EPS Pre-expander is essential in the production of polystyrene foam. It ensures the pre-expansion process is controlled to produce high-quality foam. The foam produced is lightweight, thermally insulating, and shock-absorbing. This makes it ideal for various applications, including packaging, insulation, and construction.

 

Important parameters

FDS1100, FDS1400, FDS1660 EPS Batch Preexpander

Item

Unit

FDS1100

FDS1400

FDS1660

Expansion Chamber

Diameter

mm

Φ1100

Φ1400

Φ1660

Volume

1.4

2.1

4.8

Usable volume

1.0

1.5

3.5

Steam

Entry

Inch

2''(DN50)

2''(DN50)

2''(DN50)

Consumption

Kg/cycle

6-8

8-10

11-18

Pressure

Mpa

0.6-0.8

0.4-0.8

0.4-0.8

Compressed Air

Entry

Inch

DN50

DN50

DN50

Consumption

m³/cycle

0.9-1.1

0.5-0.8

0.7-1.1

Pressure

Mpa

0.5-0.8

0.5-0.8

0.5-0.8

Drainage

Upper Drain Port

Inch

DN100

DN125

DN150

Under Drain Port

Inch

DN100

DN100

DN125

Under Discharge Port

Inch

DN80

DN80

DN100

Throughput

 

4g/1 230g/h

4g/1 360g/h

10g/1 320g/h

7g/1 350g/h

7g/1 480g/h

15g/1 550g/h

9g/1 450g/h

9g/1 560g/h

20g/1 750g/h

15g/1 750g/h

15g/1 900g/h

30g/1 850g/h

20g/1 820g/h

20g/1 1100g/h

Material Conveying Line

Inch

6''(DN150)

8''(DN200)

8''(DN200)

Power

Kw

19

22.5

24.5

Density

Kg/m³

10-40

4-40

4-40

Density Tolerance

%

±3

±3

±3

Overall Dimension

L*W*H

mm

2900*4500*5900

6500*4500*4500

9000*3500*5500

Weight

Kg

3200

4500

4800

Room Height Required

mm

5000

5500

7000

 

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Styrofoam EPS Pre-Expander

 

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