Eps Continuous Pre-Expander
Eps Continuous Pre-Expander is used to expand EPS raw material to required density, machine works in continuous way both in taking raw material and discharging expanded material. EPS Continuous Pre-expander can do second and third expansion to get low density.
Eps Continuous Pre-Expander complete with Screw Conveyor, First and second expansion loader, Expansion Chamber, Fluidized bed Drier
Eps Continuous Pre-Expander is used to expand EPS raw material to required density, machine works in continuous way both in taking raw material and discharging expanded material. EPS Continuous Pre-expander can do second and third expansion to get low density.
Eps Continuous Pre-Expander complete with Screw Conveyor, First and second expansion loader, Expansion Chamber, Fluidized bed Drier
A Eps Continuous Pre-Expander is a fully automatic machine for expanding EPS. The pre-expander guarantees excellent performance and highest quality over time during the EPS processing stage:
Efficiency: Constant quality and repeatability of material and shorter cycle times.
Minimum residual humidity in intumescent material.
Offers a wide range of densities.
The pre-expander features an innovative expansion chamber designed to ensure an even distribution of steam. The fluidized bed is designed to ensure that the air diffuses evenly inside it to dry the material quickly and to speed up the discharge stage.
The unloading system ensures smooth passage of material through the pneumatic conveyor without altering the specific properties of the individual beads.
Eps Continuous Pre-Expander can offer a really wide range of options to meet a variety of requirements, including:
– EPS coloring device,
– a second expansion unit,
– Pentane gas recovery system,
– Heating of the fluidized bed.
The Eps Continuous Pre-Expander stands out for its build quality and attention to detail:
Robust and compact construction for maximum stability, strength and operational safety. The machine's design also facilitates safe and secure access to all its components when maintenance is required.
High-quality, easy-to-find components guarantee superior performance over time and advanced control systems to ensure end-user safety.
The user-friendly interface ensures minimal setup time and can automatically change parameters based on default values. Extensive configuration can set machine parameters to optimize production under any conditions of use.
Integrated remote assistance software in all machines manages immediately to resume operations thanks to dedicated, highly qualified personnel.
|
Continuous Preexpander |
|||
|
Item |
SPY90 |
SPY120 |
|
|
Expansion chamber |
Diameter |
Φ900mm |
Φ1200mm |
|
Volume |
1.2m³ |
2.2m³ |
|
|
Usable volume |
0.8m³ |
1.5m³ |
|
|
Steam |
Entry |
DN25 |
DN40 |
|
Consumption |
100-150kg/h |
150-200kg/h |
|
|
Pressure |
0.6-0.8Mpa |
0.6-0.8Mpa |
|
|
Compressed Air |
Entry |
DN20 |
DN20 |
|
Pressure |
0.6-0.8Mpa |
0.6-0.8Mpa |
|
|
Drainage |
Entry |
DN20 |
DN20 |
|
Throughput |
15g/1 |
250kg/h |
250kg/h |
|
20g/1 |
300kg/h |
300kg/h |
|
|
25g/1 |
350kg/h |
410kg/h |
|
|
30g/1 |
400kg/h |
500kg/h |
|
|
Material conveying line |
DN100 |
Φ150mm |
|
|
Power |
10kw |
14.83kw |
|
|
Density |
First expansion |
12-30g/l |
14-30g/l |
|
Second expansion |
7-12g/l |
8-13g/l |
|
|
Overall dimension |
L*W*H |
4700*2900*3200(mm) |
4905*4655*3250(mm) |
|
Weight |
1600kg |
1800kg |
|
|
Room height required |
3000mm |
3000mm |
|
EPS batch pre-expander main body
• Expansion chamber is made of SUS 304 stainless steel, with inner cylinder and outer side, with thermal insulation layer.
• The stirrer is made of SUS 304 stainless steel, and the speed can be adjusted by the frequency converter in different cooking stages.
• Drain door is located on the side of the container for quick chamber emptying.
• Safety fences around the top and stairs.
Screw Loading System A screw loader with a tank (approx. 1.5 m3 volume, 1200kg EPS beads) is used to load the EPS resin to the metering unit. It is then filled into the expansion chamber by gravity.
Fluidized bed dryer The top has a waste steam collection hood, the inner bottom plate is made of SUS 304 stainless steel, and the dryer is equipped with a steam-air heat exchanger to avoid the thermal shock of the beads. At the end of the dryer, there is a rotating system that delivers EPS beads to designated silos.
second expansion unit
A second expansion system can be used with this EPS pre-expander for lower densities. The PLC controls the 2nd expansion with a fixed volume. The filling from the silo to the machine is done by a vacuum fan.
control panel
Main cabinet with safety lock, equipped with Delta/Siemens touch screen and PLC.
All parameters and recipes can be added, modified and saved in the PLC.
Densitometer Weighing and Printing Unit
After each cycle, a density weighing system will draw a fixed volume of material from the dryer and weigh it. Density data can be saved in the PLC or printed on paper.
Hot Tags: eps continuous pre-expander, China eps continuous pre-expander suppliers, manufacturers, factory, EPS Batch Pre expander Machine, EPS Block Machine, EPS Expanding Machine, EPS Recycling Machine, EPS Expander, Expanded Polystyrene Foam Machine
Send Inquiry
