EPS Assembly And Testing Production Line

EPS assembly and testing production line

The production and testing process of the EPS automated assembly and testing line mainly includes the special machine for pressing the guide column into the input shaft, the special machine for pressing the guide column and the shaft sleeve into the output shaft, the special machine for drilling and pressing, the special machine for straightening the input shaft torsion bar, and the special machine for assembling the shaft system. Special machine for centering, drilling and pin pressing, special machine for pressing worm gear shell bearing, special machine for pressing end cover self-lubricating bearing, special machine for pressing pipe string to end cover, special machine for pressing worm coupling, special machine for assembling worm gear shell and worm, Special machine for shafting and worm wheel housing assembly, special machine for assembly of worm wheel housing and end cover, special machine for assembly loading and running-in, bar code printing and motor assembly, special machine for sensor installation, performance inspection machine, special machine for detecting and sensor glue injection, assembly QR code workbench , Paste workbench and other special planes and auxiliary logistics equipment.

The assembly line adopts an automatic production management system: real-time monitoring of the process, data collection and processing, status marking, and integration with the operation control system to control the operation of the equipment. The assembly workbench performs pre-installation, tightening, press-fitting, visual inspection, bar code marking, and has the use of mechanical and electrical anti-leakage and error-proof technology to detect increased force and position on-line to prevent incorrect assembly, missing assembly, and assembly. Not in place or quality defects. With industrial control computer as the core, comprehensive management can perform statistics based on a variety of conditions, generate reports, and retrieve various information recorded during production based on product serial numbers and other information. The report form and retrieval function can be used separately from the production line for management and after-sales service.

Application and features:

● Electric pipe string assembly and testing line is suitable for pressing and testing of various parts of electric pipe string products.

● Scientifically organize the process steps to form a regular and balanced beat. The whole assembly process has the functions of error prevention, detection and monitoring to ensure the quality of assembly.

● Tests for brushed motors and brushless motors can be performed, the hardware has a switchable interface, the software can be switched freely on the display screen, and different products can be tested by changing the message through the software.

● The test equipment has K line and CAN line test functions

● The test equipment adopts PLC and industrial computer control, and adopts advanced digital and analog electronic counting, high-precision sensor technology, and fast data acquisition technology, real-time data processing technology. The system has a high degree of automation, complete testing items, and real analog EPS. Actual working status, real-time testing of various performance indicators of EPS.