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EPS Shape Molding Machine With E Type

EPS Shape Molding Machine With E Type

EPS Waffle Pods Molding Machine is used together with mould to produce packaging products like electrical packing, vegetable and fruit boxes, seedling trays etc. and construction products like brick insert and ICF etc. With different moulds, the machine can produce different shape.
Machine completes with PLC, touch screen, material hopper, efficient vacuum system, lifting legs

Product advantages

EPS Shape Molding Machine With E Type is utilized alongside molds to produce packaging products such as electrical packing, vegetable and fruit boxes, seedling trays, etc., as well as construction products like brick inserts and ICFs. With different molds, the machine can produce various shapes.

The machine comes complete with PLC, a touch screen, a material hopper, an efficient vacuum system, and lifting legs.

 

Video

 

Product Features

EPS Shape Molding Machine With E Type not only boasts a beautiful mechanical structure but also enhances the installation and electrical control accuracy of the equipment. The precise heating system, high-efficiency vacuum generator, and optimized water cooling system make the molding process fast, with the shortest molding cycle of Min <= 30s/cycle. It possesses the following characteristics:

1. Simple mechanical structure: (providing synchronization, no need for lubrication)

a. The frame structure adopts a double-column rack and pinion synchronous structure.

b. The guide sleeve adopts oil-free graphite copper sleeve, allowing for smooth movement without the need for oil lubrication.

2. The EPS Shape Molding Machine With E Type is easy to operate: (with its own tripod, easy to install) featuring an open mechanical structure, making mold repair and replacement very convenient;  The machine comes with independent landing feet, eliminating the need for customers to configure installation foundations, allowing for direct placement on reinforced concrete floors.

3. Numerical control: (Numerical control) adopts the electric balance valve control method to ensure more accurate pressure control. All pressure adjustments can be set on the touch screen, enabling digital operation.

 

All frames of the EPS Shape Molding Machine With E Type with vacuum are welded onto 16/20mm steel plates and supported by high machine legs. This significantly enhances the machine's strength, making it durable for polystyrene molding.

The high machine legs are constructed using a robust "H" type profile, simplifying the installation process for clients for this energy-efficient EPS shape molding machine, requiring only floor foundation preparation.

Filling system: The machine adopts both normal pressure filling and vacuum filling. Material filling in the Styrofoam molding machine is controlled by a level sensor with a double rotation chamber discharge.

Steam system: The EPS Shape Molding Machine With E Type incorporates a new pipe design for steam, featuring double steam valve control, a quick-release valve, and a high-frequency solenoid valve with a pressure sensor gauge. This greatly improves the steam accuracy of the EPS Styrofoam molding machine and reduces consumption by approximately 20% compared to a standard EPS shape molding machine.

Cooling system: The shape molding machine is equipped with a large vacuum pump and a vertical tank. It also features a vertical vacuum cooling water spray system on top. The vacuum cooling method serves as the primary cooling mechanism, replacing traditional water cooling (which typically lasts only 8-12 seconds). This approach helps maintain the water content of the product below 10%.

Drainage system: The polystyrene automatic molding machine has increased the size of the inlet and outlet of the mold. It adopts an 8-1" inlet for steam, ensuring fast cycle times, and a 6/8-2" outlet for the drainage system. The 6" large drainage pipe is controlled by a butterfly valve, significantly improving heating and drainage speed.

Control system: The EPS Shape Molding Machine With E Type is equipped with a PLC and touch screen for easy operation of the EPS automatic molding machine. All electronic components are sourced from renowned brands, greatly enhancing the stability of the Styrofoam molding machine.

 

 

Important parameters

Item

Unit

FAV1200

FAV1400

FAV1600

FAV1750

Mould Dimension

mm

1200*1000

1400*1200

1600*1350

1750*1450

Max Product Dimension

mm

1000*800*400

1200*1000*400

1400*1150*400

1550*1250*400

Stroke

mm

150~1500

150~1500

150~1500

150~1500

Steam

Entry

Inch

3''(DN80)

4''(DN100)

4''(DN100)

4''(DN100)

Consumption

Kg/cycle

5~7

6~9

7~11

8~12

Pressure

Mpa

0.5~0.7

0.5~0.7

0.5~0.7

0.5~0.7

Cooling Water

Entry

Inch

2.5''(DN65)

3''(DN80)

3''(DN80)

3''(DN80)

Consumption

Kg/cycle

45~130

50~150

55~170

55~180

Pressure

Mpa

0.3~0.5

0.3~0.5

0.3~0.5

0.3~0.5

Compressed Air

Entry

Inch

1.5''(DN40)

2''(DN50)

2''(DN50)

2''(DN50)

Consumption

m³/cycle

1.5

1.8

1.9

2

Pressure

Mpa

0.5~0.7

0.5~0.7

0.5~0.7

0.5~0.7

Capacity15kg/m³

s

60~120

70~140

70~150

80~150

Connect Load/Power

Kw

9

12.5

16.5

16.5

Overall Dimension(L*W*H)

mm

4700*2000*4660

4700*2250*4660

4800*2530*4690

5080*2880*4790

Weight

Kg

5000

5500

6000

6500

 

picture display

EPS Shape Molding Machine With E Type

EPS Shape Molding Machine With E Type

FAQ

Q: What is warantty for EPS pre-expander machine?

A:1 year waratty for free, lifetime service.

 

Q:Do you have videos for checking the machinery?

A:Yes,we can provide some machinery's videos for reference and also can guide you visiting our customer's factory for the site studying. 

 

Q:How to choose an EPS shape molding machine?

A:First, know your market, do some necessary business research before you invest in this field. Make sure your products have their market value that are able to make profit out from it.
Second, choose a reliable EPS shape molding machine with energy efficient manufacturers. There are many equipment manufacturers produce fast and cheap shape molding machines, however, their quality is low and cannot stand long which created many problems. Some of those problems are due to using knockoff low-quality components, but most of they have major design problems that are hard to fix. We highly recommend you to buy from a reliable manufacturer, saving your time is saving your money.
Third, knowing the kind of products you are trying to delivering to the market. Different manufacturer has different skills they are good at. For example, many of Euro buyers care cycle time much more than the quality of the surface looks like, and Asia buyers care product's surface appearance as much as the cycle time. As a result, many sales from EU tend to sell machine that tells their capable of cycling time, and result in having dissension with their customers in Asia.

 

 

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