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EPS Foam Machine

EPS Foam Machine

EPS foam machine is functioned to expand EPS raw material to required density. EPS Batch Pre-expander is a type of full automatic EPS machine.
EPS foam machine completes with Screw Conveyor, Weighing System, Vacuum Conveyor, Expansion Chamber, and Fluidized bed Drier

Video

 

Product advantages

The EPS foam machine uses a pre-expander to expand polystyrene beads with steam into small, uniform beads that are then stored in a silo. The beads are further transported to the molding chamber via a conveyor system. Once inside the chamber, the beads are subjected to high pressure and heat, which causes them to fuse together and expand to create a solid foam block.

 

The EPS Foam Machine is equipped with temperature and pressure sensors that help in monitoring and controlling the process parameters during production. The machine also has a water cooling system that cools the foam block after it has been molded. The cooled blocks are then processed for cutting and shaping into different products using a hot wire cutter or other cutting tools.

 

EPS foam machines come in different sizes and capacities, depending on the production needs of the user. They are available in manual, semi-automatic, and fully automatic models, with varying levels of control systems and PLC programming. The machine is easy to operate, maintain and repair, and requires minimal training for its operators.

 

In summary, EPS foam machines are essential equipment for the production of lightweight and durable foam products. They provide an efficient and cost-effective way to produce high-quality foam blocks that meet the standards of different industries. With their ability to produce uniform and consistent foam blocks, EPS foam machines have become indispensable in various manufacturing processes.

Important parameters

FDS1100, FDS1400, FDS1660 EPS Batch Preexpander

Item

 

Unit

FDS1100

FDS1400

FDS1660

Expansion Chamber

Diameter

mm

Φ1100

Φ1400

Φ1660

Volume

1.4

2.1

4.8

Usable volume

1.0

1.5

3.5

Steam

Entry

Inch

2''(DN50)

2''(DN50)

2''(DN50)

Consumption

Kg/cycle

6-8

8-10

11-18

Pressure

Mpa

0.6-0.8

0.4-0.8

0.4-0.8

Compressed Air

Entry

Inch

DN50

DN50

DN50

Consumption

m³/cycle

0.9-1.1

0.5-0.8

0.7-1.1

Pressure

Mpa

0.5-0.8

0.5-0.8

0.5-0.8

Drainage

Upper Drain Port

Inch

DN100

DN125

DN150

Under Drain Port

Inch

DN100

DN100

DN125

Under Discharge Port

Inch

DN80

DN80

DN100

Throughput

 

4g/1 230g/h

4g/1 360g/h

10g/1 320g/h

7g/1 350g/h

7g/1 480g/h

15g/1 550g/h

9g/1 450g/h

9g/1 560g/h

20g/1 750g/h

15g/1 750g/h

15g/1 900g/h

30g/1 850g/h

20g/1 820g/h

20g/1 1100g/h

Material Conveying Line

Inch

6''(DN150)

8''(DN200)

8''(DN200)

Power

Kw

19

22.5

24.5

Density

Kg/m³

10-40

4-40

4-40

Density Tolerance

%

±3

±3

±3

Overall Dimension

mm

2900*4500*5900

6500*4500*4500

9000*3500*5500

Weight

Kg

3200

4500

4800

Room Height Required

mm

5000

5500

7000

 

Product Features

Features Description

1. The EPS Foam Machine is vertical structure,function with hydraulic pressure transmission. Fast mould opening and closing, mould locking firmly and stable performance, which makes machine steam saving.

2. The machine applies PLC and touch screen, it is convenient to maintain.

3. This EPS Foam Machine applies various of expansion and ejecting mode to save more steam,which improve the quality of products.

4,High quality steel welding and heat treatment ,high mechanical strength,can withstand high power density expansion products.

5,Mould frame made of stainless steel,coated with Tefion, easy stirpping.

6,The main intake of steam control valve is pneumatic zalve, good sealing and long life.

7,Vapor transport using a combination of interal and external piping,evenly staeming,stable pressure, rapid protoyping.

8,Using hydraulic system mold clamping,stable and reliable.

9,Automatic feeding,convenience and high dffciency.

10,High vacuum system and a condensing device,rapid protptying,low moisture.

11,Automatic computer control system,color touch-screen control, easy to operate.

 

picture display

EPS Foam Machine

EPS Foam Machine

 

Product Features

1. Equipped with (l.3mm laser emission stainless steel stainless steel container breathable plate. The air permeability reaches 85%.

 

2. The touch screen PLC automatically runs in English. The advanced data memory function can retrieve batch data of various types of pre-expanded materials.

 

3. Automatic feeding speed and electronic weighing device.

 

4. Close the pre-expansion vessel with dual exhaust ports for the balanced flue. The precious control valve provides accurate pressure adverb: temperature. The extended front stage is obtained through the high-performance induction network of the proximity switch.

 

5. The baby's pre-marriage machine does not have an all-stainless steel fluidized bed. Transport the car to the silo for preheating to ensure the stability of the beads. It consists of a drying room, a screening device, a drainage device and a material conveying station.

 

6. Even if the density distribution and tolerance are less than 1.5%.

 

7. Laser cutting of steam exhaust plate, steam hydraulic valve control + material level sensor + knowledge automatic feedback device + automatic identification function.

 

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