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Styrofoam Line Production

Styrofoam Line Production

Styrofoam line production is an efficient EPS machine to make EPS blocks. EPS blocks can be cut to sheets for house insulation or packing. Popular products made from EPS sheets are EPS sandwich panels, 3D panels, inner and outer wall insulation panels, glass packing, furniture packing etc.
styrofoam line production can produce high density EPS blocks, working in fast cycle, and all blocks are straight and strong and with low water moisture.
styrofoam line production complete with main machine body, control box, vacuum system, weighing system etc.

Product advantages

Styrofoam line production is an efficient EPS machine to make EPS blocks. EPS blocks can be cut to sheets for house insulation or packing. Popular products made from EPS sheets are EPS sandwich panels, 3D panels, inner and outer wall insulation panels, glass packing, furniture packing etc.
styrofoam line production can produce high density EPS blocks, working in fast cycle, and all blocks are straight and strong and with low water moisture.
styrofoam line production complete with main machine body, control box, vacuum system, weighing system etc.

 

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Product Features

Styrofoam line production is the process of manufacturing Styrofoam products in a large-scale industrial setting. Styrofoam is a lightweight synthetic material that is used in a wide range of applications, from construction to packaging. The production of Styrofoam products involves several stages, including the preparation of the raw materials, the formation of the foam, and the shaping and finishing of the final product.

 

The first stage of Styrofoam line production involves the preparation of the raw materials. The main ingredient used in the production of Styrofoam is polystyrene, which is a polymer made from styrene monomers. The polystyrene is typically supplied in pellet form and is mixed with various additives such as blowing agents, lubricants, and pigments to achieve the desired properties.

 

Once the raw materials have been prepared, the next stage is the creation of the foam. This is achieved through a process called extrusion, in which the polystyrene pellets are melted and extruded through a die to create a long, continuous sheet of foam. The foam is then cooled and cut into the desired lengths.

 

The third stage of Styrofoam line production involves the shaping and finishing of the final product. This can involve a range of processes, depending on the intended use of the product. For example, Styrofoam sheets may be cut into specific sizes and shapes using CNC machines, while food packaging products may be molded using specialized equipment.

 

Throughout the Styrofoam line production process, quality control is a critical factor. Samples of the finished products are tested to ensure they meet the required standards for strength, durability, and other properties. This helps to ensure that the final product is fit for purpose and meets the needs of customers.

 

Overall, Styrofoam line production is a complex and highly technical process that requires specialized equipment and expertise. By following strict quality control procedures and using the latest production techniques, manufacturers can produce high-quality Styrofoam products that meet the demanding standards of a wide range of industries.

 

Important parameters

Item

Unit

PB2000V

PB3000V

PB4000V

PB6000V

Mould Cavity Size

mm

2040*1240*1030

3060*1240*1030

4080*1240*1030

6100*1240*1030

Block Size

mm

2000*1200*1000

3000*1200*1000

4000*1200*1000

6000*1200*1000

Steam

Entry

Inch

2''(DN50)

2''(DN50)

6''(DN150)

6''(DN150)

Consumption

Kg/cycle

25~45

45~65

60~85

95~120

Pressure

Mpa

0.6~0.8

0.6~0.8

0.6~0.8

0.6~0.8

Compressed Air

Entry

Inch

1.5''(DN40)

1.5''(DN40)

2''(DN50)

2''(DN50)

Consumption

m³/cycle

1.5~2

1.5~2.5

1.8~2.5

2~3

Pressure

Mpa

0.6~0.8

0.6~0.8

0.6~0.8

0.6~0.8

Vacuum Cooling Water

Entry

Inch

1.5''(DN40)

1.5''(DN40)

1.5''(DN40)

1.5''(DN40)

Consumption

m³/cycle

0.4

0.6

0.8

1

Pressure

Mpa

0.2~0.4

0.2~0.4

0.2~0.4

0.2~0.4

Drainage

Vacuum Drain

Inch

4''(DN100)

5''(DN125)

5''(DN125)

6''(DN150)

Down Steam Vent

Inch

4''(DN100)

5''(DN125)

6''(DN150)

6''(DN150)

Air Cooling Vent

Inch

4''(DN100)

4''(DN100)

6''(DN150)

6''(DN150)

Capacity 15kg/m³

Min/cycle

4

5

7

8

Connect Load/Power

Kw

19.75

23.75

24.5

32.25

Overall Dimension

(L*H*W)

mm

5700*4000*2800

7200*4500*3000

11000*4500*3000

12600*4500*3100

Weight

Kg

5000

6500

10000

14000

 

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Styrofoam line production

 

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